Dag needs your help

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  • August 8, 2010 at 7:12 am #23638

    Dag is going to build a downdraft booth and needs some ideas. Post your ideas, booth plans, photo’s and what have you for a homemade booth.

    August 8, 2010 at 8:19 am #23641

    May be easiest to do it as a semi-down draft instead of a full down draft.

    August 8, 2010 at 9:54 am #23647

    [b]Ben wrote:[/b]
    [quote]May be easiest to do it as a semi-down draft instead of a full down draft.[/quote]

    yup :unsure:

    August 8, 2010 at 5:25 pm #23651

    bloverby took some pretty good progress pix when he did his. maybe he will post them for use.
    but I agree. A Semidown draft will be a lot easier.

    August 8, 2010 at 5:33 pm #23653

    check this link out. Hope it works

    http://waterbornecarpaint.com/noro/principles_of_downdraft_booth_technology.pdf

    August 8, 2010 at 6:50 pm #23657

    [b]ding wrote:[/b]
    [quote]bloverby took some pretty good progress pix when he did his. maybe he will post them for use.
    but I agree. A Semidown draft will be a lot easier.[/quote]

    I’ll post up my mosty homemade semi-downdraft setup that’s in my shop at home for you Dag.

    First off let me say that now that it’s done I probably would’ve been just as well off having bought a used booth or a cheap new one, but at the time this seemed like the right thing to do. I thought I could build much cheaper than I could buy, but probably didn’t save a bunch in the end.

    Other factors why I decided to build vs. buy: I didn’t like the idea of having to leave enough space on the outside of the booth to assemble it and change the fixtures because I didn’t want to give up the shop space. I wanted it 10′ tall so I could paint a lifted truck in it. I wanted to be able to store things on top of the booth so it needed to be sturdy. Lastly I didn’t want swing out front doors on it because I’d have to move stuff around too much to get something in and out of it.

    I didn’t really have any plans I just started framing to the dimensions I wanted. The interiror dimensions are 24’long x 14’wide x 10’high. Wall framing was done with 2″x6″ lumber so I could recess the light fixtures. Interior is covered with 5/8″ firecore sheetrock. The right side wall is sistered to the exterior wall of the shop so the light fixtures wouldn’t poke out.

    Started with a 7’x7′ industrial exaust wall w/ a single phase 1 1/2 hp 24″ tubeaxial fan that exits through a shutter on the back of the shop.

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/exwall3.jpg[/IMG]

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/garage27.jpg[/IMG]

    Then just framed up what I wanted.

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/exwall100.jpg[/IMG]

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/exwall22.jpg[/IMG]

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/exwall106.jpg[/IMG]

    Sheetrocked and hung the fixtures

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/exwall23.jpg[/IMG]

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/booth1.jpg[/IMG]

    Ended up building a plenum on the roof to keep all the shop dust from just landing on top of the ceiling filters

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/exwall26.jpg[/IMG]

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/exwall27.jpg[/IMG]

    I also put frp panels around the bottom so I could hose the floor off without getting the sheetrock wet.

    [IMG]http://i29.photobucket.com/albums/c297/bloverby/jv82.jpg[/IMG]

    August 8, 2010 at 7:42 pm #23658

    here, I believe code would require it to be built out of metal or concrete, but if no ones looking :whistle:

    August 8, 2010 at 8:19 pm #23663

    [b]Stone wrote:[/b]
    [quote]here, I believe code would require it to be built out of metal or concrete, but if no ones looking :whistle:[/quote]
    Just needs to have a 1 hour fire rating I believe. The 5/8 sheet rock does that. 😉
    Probably should have fire suppression though :whistle:
    I still love looking at that setup blove. makes me wish sometimes I didnt spend what i did on mine :blush: But only 2 more years of payments left :wak :wak

    August 10, 2010 at 8:53 am #23739

    how ever we need a down draft design “which means suction out the floor” does it not? :unsure:

    August 10, 2010 at 9:07 am #23742

    Down draft would be alot more work though.. As blove said may as well go out and buy a cheap downdraft or semidowndraft then you know no one’s going to hassle ya.. 😉

    August 10, 2010 at 3:06 pm #23745

    Thank’s for the link, pictures and suggestions. I will go for a downdraft, labour is cheap here and to import something is way to expensive.

    Dag

    August 10, 2010 at 11:51 pm #23753

    Dag, post some pics of the work. Would be cool to see.

    August 11, 2010 at 4:00 am #23755

    [b]Han wrote:[/b]
    [quote]Dag, post some pics of the work. Would be cool to see.[/quote]

    Please do! i need to do this too

    Judging by the link on down draft booth design, the one with a completely grated floor seems like it will produce the best finishes and help utilize the greatest square footage of the room? am i wrong? why do some down drafts have such narrow floor exhausts then?

    August 11, 2010 at 5:03 am #23760

    The size is partially dependent on the filter size or type. Obviously a full floor grate helps with even air flow, but having the narrow grate makes it easier when using stands/moving stuff around etc.

    August 11, 2010 at 8:30 am #23774

    [b]Ben wrote:[/b]
    [quote]The size is partially dependent on the filter size or type. Obviously a full floor grate helps with even air flow, but having the narrow grate makes it easier when using stands/moving stuff around etc.[/quote]

    good point ben :pcorn:

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