getting panels straight as can be ?

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  • December 30, 2010 at 1:01 am #26569

    well i did have a post up but somehow it vanished !!!

    so

    i am restoring a old mk2 golf gti and want the panels straight and flat …every big job i do you can always see small ripples etc AND I HATE IT

    so

    i have bought myself a large 16″ 3m hard block with some 80- 120- 180 g strips
    7″ 3m hard block with some 120-180 g strips
    3m dry guide coat

    even in the past when i block the guide coat i all comes off at the same time = flat but once painted you see those few little ripples when you drag the light !

    so whats the basics of getting that panel super straight ?

    December 30, 2010 at 4:49 am #26579

    on classic cars the sheetmetal was NEVER perfectly straight to begin with, so fixing it is tough.

    on a MK 2 it shouldn’t be too bad in that respect, as long as the body metal is in good shape, and the car hasn’t been crunched.

    the bigger the block the better. that’s about all I know. beyond that, all you need is a butt load of skill. :rock

    December 30, 2010 at 5:08 am #26580

    Do you use a DA (sander) at all after blocking? Are you using guide coat between each stage of sanding? When you sand your primer, has it dried well (overnight)? When you block, are you using light pressure?

    Some primers are denser than others. The dense primers are harder to sand, but can give a straighter surface.

    December 30, 2010 at 6:09 am #26585

    metal bends when it heats and cools / expands and contracts … you maybe trying to erase the non erasable attributes of the metal … go look at a new car on the lot and look at the metal distortions from forming and stamping the metal. other wise block block block 😉

    December 30, 2010 at 7:17 am #26590

    keep your sandpaper clean and sharp dull paper will not get your panel straight.use good fill, platium plus is good,

    December 30, 2010 at 7:25 am #26591

    if you ever watch the show with foose, you’ll notice that put a coat of bondo on new replaced panels to get it straight as can be. also another thing to consider, is the clear. if your guns isn’t set right, it could put the clear on a little heavy. giveing a ripple effect.

    December 30, 2010 at 4:43 pm #26601

    If you wanna get panels really straight then you have to guide coat between stage of block sanding. The guide coat will show your highs and lows. All the panels should be block by hand.

    December 30, 2010 at 4:48 pm #26603

    [quote=”lild” post=16580]if you ever watch the show with foose, you’ll notice that put a coat of bondo on new replaced panels to get it straight as can be. also another thing to consider, is the clear. if your guns isn’t set right, it could put the clear on a little heavy. giveing a ripple effect.[/quote]
    Thats when you need that SPI urethane wave reducer :rofl :rofl :rofl

    January 2, 2011 at 10:57 pm #26756

    Thanks guys !!!

    Heres the plan

    skim all panels with rage filler

    block with large block and 80g paper ….guide coat and block till removed

    re guide and re block with 80g till guide is removed

    skim with rage finishing glaze (stopper)

    knock down with 80 ..re guide and sand with 120 ..re guide block with 180

    prime with 3 coats of 2k primer let sit over night

    guide coat and block primer with 240g re guide then block with 320g

    apply another 3 coats of 2k primer let sit over night

    re guide and block with 320 re guide block with 500 re guide block with 800

    job done

    how dose this sound ?? did i miss anything any recomendations welcome

    January 3, 2011 at 12:37 am #26760

    That should get it straight, but it is a lot of work. I don’t know that I would skim the panels with filler and putty, unless I felt they really needed it.

    January 3, 2011 at 1:37 am #26762

    I’d skip the skim coat and go with poly primer.

    January 3, 2011 at 7:18 am #26776

    [quote=”bloverby” post=16728]I’d skip the skim coat and go with poly primer.[/quote]

    I second that. It has high build, is much easier than skimming with putty and much cheaper than Urethane primer.

    Spray several coats of poly primer, let it dry overnight. Sand with anything from 120-220, until you are satisfied, then reprime with urethane primer.

    January 3, 2011 at 7:23 am #26778

    bet it takes ya alot of poly eh???;) 😉

    January 3, 2011 at 8:05 pm #26786

    [quote=”turbo t” post=16722]Thanks guys !!!
    Heres the plan
    skim all panels with rage filler
    block with large block and 80g paper ….guide coat and block till removed
    re guide and re block with 80g till guide is removed
    skim with rage finishing glaze (stopper)
    knock down with 80 ..re guide and sand with 120 ..re guide block with 180
    prime with 3 coats of 2k primer let sit over night
    guide coat and block primer with 240g re guide then block with 320g
    apply another 3 coats of 2k primer let sit over night
    re guide and block with 320 re guide block with 500 re guide block with 800
    job done
    how dose this sound ?? did i miss anything any recomendations welcome[/quote]

    YIKES!
    Just me BUT Too much!
    Putting that much material on any thing is bad.

    Your original complaint about your jobs was Probably just what they call Urethane wave wich is the Clear not being Blocked flat.
    Think about it you Block with a Hard block for all your filler work It just makes sense that the Clear should be Blocked with a Hard block as well doesnt it?
    Those soft Sponges are great for Wet sanding clear but they dont make anything flat will they?

    Also Like some one else said Use light pressure when blocking and sharp fresh paper

    January 3, 2011 at 11:03 pm #26788

    unless your trying to define body lines, skimming with filler is just more work compared to spraying poly primer.

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