Volvo Restoration Job

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  • Anonymous
    September 10, 2009 at 8:57 pm #15851

    It was a hand crank and didn’t work at all. I think it all needs to come out, get cleaned and relubed anyway.

    September 10, 2009 at 9:45 pm #15853

    Yes it needs to come apart
    There is a right and a left cable and a drive gear that rolls them in the tracks, more than likely the drive gear is stripped as no one has taken it apart to clean and lube the thing in Many years.
    (these should be cleaned and lubed at least every 2-3 years depending on use with White lithium grease)

    Mark all the pieces of the tracks carefully also mark the cables where they intersect the drive gear.
    Do not break the cable attach points were they attach to the roof rear lifting deals. They are part of the cable!
    Remove all the forward track assembly drive gear assembly and all slide roof as far forward as possible Remove the Pin that goes in roof panel at the aft end of cable. The guides need to be all loosened up and partially removed. Also entire Headliner needs to be removed to gain access. The cable lifting deal is fragile and likely froze up don’t break it! or force ANY THING!!!! you might not be able to get a new cable for the car almost all were different lengths! often one of them is broke and that’s why the roof doesn’t work. if so you may be able to have it welded if done right it might work, but they are made from POT metal good luck.

    Good news is Kelly Sunroofs MIGHT have a drive gear! he’s in Arizona some place no Internet sight he’s an Old gentleman very knowledgeable about all the roofs but not computer savvy.
    The gear may be same gear in other Hand crank roofs of the same era. Don’t hold me too that! he may also have a cable or two for that car. I will look though my stuff and see if I can find his contact info for you if you like?

    Hand crank roofs are the easy ones to get parts for as far as Chargers go as there were many more made! the Electric ones are extremely hard to find parts for drive gears are different in both.
    Kelly has a few suppliers contracted to make a few parts such as the special seals he and another guy in Colo were working on having new cables manufactured. I have no idea how far they have gotten with the idea Both had drive gears I purchased cables and extra drive gears from them to have as spares.

    I have had a few of these cars with this style roof all were made by American sunroof corporation

    September 15, 2009 at 11:26 pm #15932

    I see in that last update you got the panel out. That’s definitely an American sunroof corporation design too!

    How did the cables look on the ends the lifting mechanism?

    Hows the Drive Gear?

    September 16, 2009 at 12:06 am #15933

    [img]http://image.hotrod.com/f/9274158+w750+st0/113_0703_01_z+volvo_1800+side_view.jpg[/img]

    Very nice!

    September 16, 2009 at 12:14 am #15935

    http://www.ibegin.com/directory/us/nevada/laughlin/kelleys-sunroof-parts-53-flowering-desert-dr/

    I am sure he can help you with that sunroof

    September 16, 2009 at 5:06 am #15940

    Wanna learn a whole lot for $80? Buy rons dvds, very informative for anyone. I attended his class in indianapolis in 1999 and he helped me truly understand metal. Before his knowledge was soaked up i was like everyone else tacking-warping-filling the crap outta things which works but its not purdy like it should be. Mig welding vid #1000-22 and basic steel working #1000-3. http://www.covell.biz/

    September 16, 2009 at 5:56 am #15947

    ?

    Anonymous
    September 18, 2009 at 3:51 am #15988

    Sorry, got sidetracked.

    The gears were full of dirty grease and rust chunks so I imagine they all need to be cleaned off and reassembled. That’s a little while away so I’ll check out those resources when I get to that point. It doesn’t look like much fun!

    September 25, 2009 at 9:17 pm #16131

    Got any updates on this Jimmo?

    September 25, 2009 at 10:15 pm #16132

    I wish I did but the shop is just packed at the moment, it’s been shoved off to the side for now. I don’t know where all this work came from but I’m not complaining either. I am still gonna keep posting it’s progress when we have a chance to get back at it.

    September 25, 2009 at 10:17 pm #16133

    I wish I did but the shop is just packed at the moment, it’s been shoved off to the side for now. I don’t know where all this work came from but I’m not complaining either. I am still gonna keep posting it’s progress when we have a chance to get back at it.

    September 25, 2009 at 10:40 pm #16134

    Well you kind of knew as soon as you started a project like that the work would pour in

    Anonymous
    September 25, 2009 at 11:06 pm #16135

    [b]Doright wrote:[/b]
    [quote]Well you kind of knew as soon as you started a project like that the work would pour in[/quote]

    ya really, it seems to always work that way :wak

    September 26, 2009 at 7:14 am #16139

    Murphy’s Law …. bring in a resto , and watch the phone ring off the hook :cheer:

    works like a charm when ever it’s slow :pcorn:

    September 28, 2009 at 3:12 am #16157

    [quote]Well you kind of knew as soon as you started a project like that the work would pour in[/quote]

    This is true for me as well. sucks for the guy but hey!

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